Ersatzteile & Service

Basic FH-J HMC Installation Training
For authorized Toyoda horizontal machining center distributors

Location
JTEKT Toyoda Americas Corporation
316 W. University Drive, Arlington Heights, IL 60004 

Class Schedule
Tuesday through Thursday 8:30 a.m. to 4:30 p.m.
Friday 8:30 a.m. to 12:00 p.m.

Class Size
Maximum of six (6) students. Additional requests will be encouraged to attend a subsequent training session.

Cost
This class is available to all Toyoda distributors free of charge. Distributors are responsible for all applicable travel and living expenses. (Note: Toyoda has discounted rates at local hotels.)

Please note: the safety of our guests is very important to Toyoda. All students are required to wear long pants and closed toe shoes at all times.

For additional questions, call (800) 257-2985 or email training@toyoda.com

Introductions and Tour

• Training course overview
• Toyoda Support department overview
• Meet service staff and parts department
• Facility tour

Product Line

• Product line information
• Training USB overview (additions to the product)
• Review machine options (special CTS, probing, etc.)
• Toyoda support point of contact
• Dealer responsibilities

FH-J Series Installation Training

• Pre-installation requirements
• Troubleshooting awareness
• Machine component

Device Checks

• Start up faults and checks
• Spindle chiller
• Coolant system
• Hydraulic system
• Pneumatic system
• Lubrication systems

Geometric Alignment

• Geometry checks
• Setting machine zero positions

Magazine and ATC Alignment

• Leveling
• ATC squareness and alignments
• 2nd reference setting

Review of Electrical Prints

• How to read electrical prints
• How to use ladder to troubleshoot machining center

Review of Machining Center Maintenance Manual

• Show recommended checks
• Look at spare parts list

How to Back Up Machining Center

• TDD Explanation and password requests
• Backing up machine before and after install
• Prep files, email to JTEKT Toyoda Americas and load Fanuc options

Review of Machine Safety Systems

• Fanuc DCS safety system

M Code Operation

Manual Function

Error Recovery

ATC (Automatic Tool Changer)

• Tool changer recovery
• Review types of arms / magazine pockets and spindle types
• Alignment on machining center

APC (Automatic Pallet Changer)

• Pallet changer recovery
• PC inspections (pallet changer)

Spindle Overview

• Spindle inspection reports
• Spindle geometry checks
• Spindle room visit
• Drawbar designs
• Clamping cylinder setup

Warranty Parts Request

• Forms
• Contacts
• Procedures
• M.A.R.

Transfer Detection Device (TDD) Training and Testing

• Presentation / examination
• Letter of assurance

Service Tech Requests

• Procedures

HMC Training Certification Presentation

• Question and Answer